Service Overview
An ultrasonic bhatiri tab welding machine mudziyo wakasarudzika unoshandisa yakakwirira-frequency ultrasonic vibration simba kuti ibatanidze metal foil (battery tab) kune zviteshi zvesimbi (zvino collectors) patembiricha yakaderera uye munzvimbo yakasimba-. Chinhu chikuru chiri pakati-chekugadzira bhatiri relithium (kunyanya bhatiri remagetsi), rinokanganisa mashandiro ebhatiri mukati, simba, kuchengetedzeka, uye hupenyu. Maitiro ayo ekushanda, akavakirwa pa ultrasonic simbi welding tekinoroji, inobvisa yazvino uye yekuzadza inodiwa fusion welding. Matanho makuru ndeaya anotevera: kushandura simba, kugadzirwa kwevibration, amplitude amplification, simba rekufambisa, uye yakasimba-phase bonding.
1. Equipment Parameters
Equipment size:
Jenareta Saizi (Kureba×Kufara×Kureba):480mm x365mm x202mm
Prow Size (Kureba×Kufara×Kureba (kubva kumusoro))::420mm x180mm x290mm
Kurema: 62KG
Zvese zviridzwa zvemamita zvemidziyo zvinotora metric zvikamu.
Equipment Power Zvinodiwa
1Voltage:220VA ±10%,Kunobva Mhepo: 0.4~0.6MPa; Humidity: ＜48%, Tembiricha: isingasviki kana kuenzana ne45 degree
Equipment Integration:
Midziyo yacho ine:
ultrasonic jenareta, simba rekushandura, nyanga, pneumatic zvikamu uye mechaniki furemu, nezvimwe.
Yakazara{{0}bhiriji yakakwirira-simba redunhu;
Nyanga dzakagadzirwa kubva musanganiswa mutsva;
2. Izvo zvinoshanda zvinodiwa pamushini wese:
Zvose zvikamu uye zvikamu zvinogadzirwa kubva kune zvigadzirwa zvesimbi.
Iyo module chimiro inochengetedza kufambisa kuri nyore.
Iyo inoshanda dhiraivha simba ndeye pneumatic drive.
Simba rekushanda simba isimba rechikamu chimwe chete.
3. Mutengo-we-Kushandisa:
Nyanga dzinokurumidza{{0}kupfeka zvidimbu, waranti yemwedzi mitatu ichapihwa nyanga yepamusoro.
Kuchinja kwetsoka kune hupenyu hwekushandisa hwemamiriyoni 1.5 ekutenderera.
Iyo relay yemagetsi ine hupenyu hwekushandisa hwe 1.5 miriyoni kutenderera.
4. Chengetedzo Yekuchengetedza:
Zvishandiso chete zvinosangana nematanho efekitori ndizvo zvinounzwa.
Kungwarira pakushandisa:
1) Kana iyo welding mhedzisiro ichiratidza kusaenderana, ndapota mira kushandisa muchina, kana neimwe nzira mushandisi anofanira kufunga kurasikirwa kana kuzvikuvadza;
2) Nyanga dzinokurumidza-kupfekwa, ndapota tarisa kuti mari yesimbi yakadhirika padziri nguva nenguva uye chinja idzo dzinopfekwa zvakanyanya nenguva.
5. Technical Zvinodiwa:
Iyo yakanyanya kubuda simba reNP1000 welder ndeye 1000VA, iyo ultrasonic frequency ndeye 20 KHZ±10%; iyo inotevera mifananidzo ye Ⅱ, Ⅲ na Ⅳ inoteedzana kutaridzika kwemuchina wakazara, nyanga yekumusoro uye yepasi nyanga kana nhokwe:
(Mufananidzo Ⅰ) Nguva, simba, simba uye hudzamu hunoratidzwa pachiratidziro chemurume akangwara-muchina wekudzora kutaurirana.
(Mufananidzo Ⅱ)Kuonekwa kwemuchina wese
Welding Technique 1: The welding effect ye 1 layer ye 0.1mm ukobvu hweAl strap ine 10-20 layers ye0.012mm Al foils, nzvimbo yakabatana i5 * 20mm, mativi ese enyanga anogona kushandiswa.
|
Aihwa. |
Welding process |
Welding nzvimbo |
Mufananidzo |
|
1 |
Nickel strip 0.1mm + foil yemhangura (8um) |
|
|
|
2 |
Aluminium tepi 0.1mm + aluminium foil (12um) |
|
|
|
3 |
Aluminium strip 0.1mm (yechivharo ndiro yakawedzerwa) + tab aruminiyamu strip 0.1mm, inokwana matatu akaturikidzana ewelding |
|
|
6. Equipment Erection uye Kudzidziswa Kwevashandi:
Equipment Erection:
Mutengesi achazivisa vavaki ruzivo nezve erection yemidziyo uye izvo zvinodiwa uye maturusi.
Mutengesi achatsigira erection ipapo.
Kudzidziswa kwevashandi:
Munguva yekumisikidzwa, vashandi veMutengesi vanodzidzisa mushandisi ipapo, izvo zvekudzidziswa zvinosanganisira mashandiro akajairwa, kugadzirisa uye kurapwa kwekukurumidzira, zvichingodaro:
|
Zviri mukati |
Vadzidzisi |
Tanga kubva |
Course Length |
Mashoko |
|
Kushanda musimboti, dhizaini chimiro, kushanda, kugadzirisa nekukurumidza uye kugadzirisa, zvichingodaro |
Iwo magetsi uye mainjiniya emagetsi nevashandisi, nezvimwe. |
Iyo nguva iyo michina yapera kugadzirisa. |
1 zuva |
Tsanangura maererano nebhuku remirayiridzo uye midziyo iripo ipapo. |
7. Mushure mekutengesa sevhisi:
Mutengesi achapa 1-waranti yegore kubva pazuva rakatambirwa Mutengi mudziyo kunze kwekukasika-zvikamu zvinopfekwa zvakaita senyanga, chitsiko chetsoka uye relay yemagetsi. Tisingabatanidzi idzo dzinokurumidza kupfeka-zvikamu, zvezvimwe zvinokanika, Mutengesi achaita basa rekutsiva akasununguka kana pane zvisiri zvevanhu.
Kana waranti yapera, mutengi anofanira kubhadhara kugadziridza nekugadzirisa sevhisi inopihwa neMutengesi.
8. Rondedzero yezvikamu:
Iwo makuru zvikamu zveNP1000 Smart ultrasonic simbi welder (huwandu hwemuchina mumwechete):
|
Items |
Quantity |
|
|
Prow |
Workbench |
1 chidimbu |
|
Pneumatic components semhepo cylinder uye magnetic valve, nezvimwe |
1 set |
|
|
Prow frame |
1 chidimbu |
|
|
Ultrasonic simba rinoshandura |
1 chidimbu |
|
|
Booster |
1 chidimbu |
|
|
Nyanga yepamusoro |
1 chidimbu |
|
|
Nyanga yepasi (kana kuti anvil) uye hwaro |
1 set |
|
|
Zvemagetsi system |
Amai bhodhi |
1 chidimbu |
|
Ultrasonic simba chip |
1 chidimbu |
|
|
Kuchinja magetsi |
1 chidimbu |
|
|
Automatic frequency tracking system |
1 set |
|
|
PLC controller |
1 set |
Spare parts list (huwandu hwemuchina mumwe chete)
|
Seri Nha. |
Product Name |
Type |
Quantity |
|
1 |
Nyanga yepamusoro |
20KHZ |
1 chidimbu |
|
2 |
Nyanga yepasi (kana nyanga) |
20*20*20(mm) |
1 chidimbu |
|
3 |
Chipanera chekona yekurudyi |
68-72 |
1 chidimbu |
|
4 |
Allen key |
1 set |
|
|
5 |
Bhuku remirayiridzo |
1 chidimbu |
|
|
6 |
Chitupa chemhando |
1 chidimbu |
|
|
7 |
Mushure{{0}tsamba yetsamba |
1 chidimbu |
|
|
9 |
Wiring diagram |
1 chidimbu |
Vatengesi vezvikamu zvikuru uye zvikamu:
|
Seri Nha. |
Zvikamu/Zvikamu |
Suppliers |
|
1 |
Pneumatic components, magnetic valve uye mvura knockout dhiramu |
Taiwan AIRTAC |
|
2 |
Jenereta wafer |
German Tektronix |
|
3 |
PLC |
Taiwan Delta |
|
4 |
Die simbi |
ChiGerman chakaunza kunze kwenyika 0 simbi |
|
5 |
Zvikamu zvemagetsi pabhodhi redunhu |
TOSHIBA |
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