Battery Pack Assembly Line
Mutsetse webhatiri wepakiti yekubatanidza unobatanidza kuongorora kwesero, kuronga, kusangana kwemodule, kubatana kwemagetsi, kubatanidzwa kwepakiti uye kuyedzwa kwekupedzisira kuita yakarongeka yekugadzira maitiro. SZO inogadzira bhatiri pack musangano mhinduro dzakatenderedza mutengi sero fomati, dhizaini chimiro uye zvinodiwa zvekugadzira.
Mutsetse unogona kugadzirwa kune akasiyana bhatiri paki zvimiro, kusanganisira cylindrical, pouch uye prismatic cell application. Zvichienderana neprojekti, kuyerera kwekugadzira kunogona kusanganisira sero OCV/IR kuyedza uye kuronga, module stacking, resistance kana laser welding, visual inspection, pack assembly, magetsi ekudzivirira kuchengetedza, kuchembera, kudongorera kuvuza nekupera{-kwe{2}}kuongororwa kwetambo.
Iyo chaiyo yekumisikidzwa kwemidziyo inotarwa nebhatiri cell fomati, dhizaini dhizaini uye inodiwa maitiro ekugadzira kwete neyakagadziriswa rondedzero yemidziyo.
Battery Pack Assembly Solutions
Battery pack musangano zvinodiwa zvinosiyana neiyo cell fomati uye paki chimiro. SZO inoronga bhatiri pack musangano mhinduro dzakatenderedza matatu makuru mafomati maseru.
Cylindrical Battery Pack Assembly
Cylindrical cell pack assembly inosanganisira kuronga uye kubatanidza masero ega cylindrical mumamodule uye bhatiri packs. Maitiro egungano anogona kusanganisira kuseta kwesero, kuumbwa kwemodule, welding, kuongorora, kusanganisa kwepakiti uye kuyedzwa kwekupedzisira.
Pouch Battery Pack Assembly
Pouch cell packs inoda chirongwa chegungano chinokodzera chimiro chemasero ehomwe uye module yavo kana pack kumisikidzwa. Kuyerera kwekugadzira kunogona kurongeka kwakatenderedza kugadzirira kwesero, kurongedza kana module gungano, kubatanidza magetsi, kubatanidzwa kwepakiti uye kuyedzwa.
Prismatic Battery Pack Assembly
Prismatic bhatiri pack musangano unosanganisa sero kubata, module kana paki kuumbwa, kubatanidza magetsi uye kuongorora kuita yakarongeka yekugadzira maitiro. Kugadziriswa kwemidziyo kunogona kuchinjirwa kune mutengi wepakiti chimiro uye gungano zvinodiwa.
Battery Pack Assembly Process
Iyo bhatiri pack yekusangana mutsara inounza akawanda kuungana uye ekuongorora matanho mune imwe yekugadzira kuyerera. Iyo chaiyo kutevedzana uye musanganiswa wemidziyo inogona kusiyana neiyo sero fomati uye paki dhizaini.
1. Cell Kuongorora uye Kuronga
Masero anouya anogona kuongororwa maitiro emagetsi uye kurongwa asati apinda muhurongwa hwegungano. Kuongororwa kweOCV/IR uye kurongedza masero kunobatsira kuronga maseru zvinoenderana nezvinodiwa zvepakeji musangano maitiro.
2. Module Formation
Masero akarongwa mune inodiwa module chimiro. Zvichienderana nekugadzirwa kwepakiti, gungano remodule rinogona kusanganisira kurongedza, kuiswa kwesero uye gadziriro yemagetsi pamberi pekubatanidza magetsi.
3. Kubatana kweMagetsi uye Welding
Kubatana kwemagetsi kunotangwa kuburikidza neiyo welding process yakasarudzwa kugadzirwa kwepakiti. Iyo inoshanda yekubatanidza nzira inoenderana nesero uye paki chimiro.
4. Visual uye Process Inspection
CCD yekuona yekuongorora inogona kubatanidzwa mukuyerera kwegungano kuti utarise akakodzera mamiriro egungano module kana paki isati yaenda kune inotevera nhanho.
5. Pack Assembly
Iwo akaunganidzwa mamodules kana maseru akabatanidzwa mubhatiri pack chimiro. Pack assembly inogona kusanganisira kusungirira, magetsi ekubatanidza uye ekudzivirira kurongedza zvinoenderana nedhizaini dhizaini.
6. Kuedzwa uye Kusimbiswa
Kuyerera kwekugadzira kunogona kusanganisira kuvharisa uye kushingirira-kuyedza voltage, kuyedza kusimba mukati, kuchembera kwebhatiri, -kuedzwa kwemhepo uye kupera-kwe{3}}kuyedza tambo.
7. Kugadzira Logistics uye Data Management
Maconveyors uye otomatiki anotungamirwa mota anogona kutsigira kufamba kwezvinhu mukati mekugadzira maitiro. Manufacturing Execution System (MES) yekubatanidza inogona kushandiswa uko data rekugadzira uye maitiro ekutsvaga anodiwa.
Battery Pack Assembly Line Equipment
Midziyo yakanyorwa pazasi inomiririra maitiro uye masisitimu aripo parizvino muSZO's bhatiri pack musangano mhinduro. Iyo yekupedzisira mutsara kumisikidzwa inotarwa neiyo sero fomati, paki dhizaini, welding zvinodiwa, maitiro ekuyedza uye kugadzirwa kwekufambisa kweprojekti yega yega.
| Process Stage | Equipment / System |
|---|---|
| Kudyisa Sero & Kuronga | Cell Automatic Feeding Machine |
| Cell Testing | OCV/IR Yekuongorora Equipment |
| Kuronga Sero | 5V 512 Channel Sorting Machine |
| Kugadzirira Sero | Tepi Pasting Machine / Highland Barley Pepa Veneer Machine |
| Module Gungano | Module Stacking Machine |
| Kubatana Kwemagetsi | Resistance Spot Welding Machine |
| Kubatana Kwemagetsi | Laser Welding Machine |
| Inspection | CCD Visual Inspection System |
| Module Kubata | Module Flipping Machine |
| Pack Assembly | PACK Assembly Line |
| Kutsanya | Torque Wrench / Electric Screwdriver |
| Packaging | PVC Packaging Machine |
| Safety Testing | Insulation & Kumira Voltage Tester |
| Electrical Testing | Internal Resistance Tester |
| Kuchembera | Battery Pack Kuchembera Cabinet |
| Leak Testing | Air Tightness Leak Tester |
| Final Testing | Kupera-kwe-Mutsetse (EOL) Test System |
| Logistics | Automated Guided Vehicle (AGV) |
| Kubata Zvinhu | Conveyor Line |
| Production Management | Manufacturing Execution System (MES) |
Mutsetse wekubatanidza bhatiri rinowanzo gadziriswa kutenderedza dhizaini yebhatiri kwete kusarudzwa seti yakagadziriswa seti yemichina. Zvinhu zvinoverengeka zvinosarudza kuyerera kwakakodzera kwekugadzira.
Cell format
Cylindrical, pouch uye prismatic masero anoda mabatiro akasiyana uye magungano.
Pack chimiro
Huwandu uye kurongeka kwemaseru, magadzirirwo emodule uye dhizaini dhizaini inokanganisa maitiro egungano anodiwa.
Kubatana kwemagetsi
Iyo welding uye yekubatanidza maitiro inoda kuenderana nesero, bhazi bar uye paki dhizaini.
Testing zvinodiwa
Kuongorora kunogona kuvhara kushanda kwemagetsi, kuvharisa, kusamira kwemukati, kuchembera, kusimba kwemhepo uye kupera-kwe-kuyedza tambo zvinoenderana nezvinodiwa zvepurojekiti.
Automation uye traceability
Kubata kwezvinhu, maconveyor, AGVs uye MES anogona kubatanidzwa uko kufambiswa kwebasa rekugadzira kunoda ivo.
Nezve purojekiti-chaiyo yekumisikidza, SZO inogona kudzokorora fomati yesero, chimiro chepakiti uye zvinodiwa zvekugadzira isati yakurudzira kuyerera kwemidziyo inoenderana.
Battery Pack Assembly Support
SZO inotsigira bhatiri paki yegungano mapurojekiti kubva pakuronga kwemaitiro kuburikidza nekubatanidzwa kwemidziyo. Basa redu harina kugumira pakupa michina yega; maitiro egungano anogona kurongeka akatenderedza sero remutengi fomati, paki chimiro uye inodiwa yekugadzira mafambiro.
Maitiro-Yakavakirwa Equipment Planning
SZO inoronga bhatiri paki yekusangana yakatenderedza nzira inodiwa yekugadzira, ichibatsira kubatanidza nhanho dzemidziyo yega mumutsara wakarongeka.
Integrated Inspection
Yekutarisa uye yekuyedza matanho anogona kuverengerwa mukuyerera kwekugadzira zvinoenderana nezvinodiwa zvebhatiri pack purojekiti.
Production Data uye Traceability
Kubatanidzwa kweMES kunogona kuverengerwa uko kugadzirwa kwedhata manejimendi uye maitiro ekutsvaga anodiwa.
FAQ
Seimwe yeakanyanya hunyanzvi bhatiri pack musangano mutsetse vagadziri uye vatengesi muChina, isu tinoratidzwa nemhando zvigadzirwa uye mutengo wakanaka. Ndokumbirawo uve nechokwadi chekutenga otomatiki bhatiri pack gungano mutsara unotengeswa pano kubva kufekitari yedu. Kuti uite sevhisi yakagadziridzwa uye sevhisi yeOEM, taura nesu izvozvi.