Electrode Coating Machine
Overview
Imwe-chiteshi chinotenderedza chinotenderedza Electrode Coating Machine inoshandisa chaiyo roller kutamisa nzira kuisa maelectrode slurries pamafoiri ekunhonga azvino. Kusiyana nejasi rakananga, rinopatsanura musoro wekuputira kubva kune substrate, ichigonesa kupinza kwekutanga / kumisa kudzora uye kushoma miswe pamapendero. Magadzirirwo aya anobvisa kudhumhana pakati pemusoro wakavharika nesubstrate, zvichideredza njodzi uku uchitsigira yakakwirira-viscosity slurries. Yakanakira mutyairi-mutsetse weR&D, inobvumira kuchinja nekukurumidza pakati pemapeteni ekubatisa (semuenzaniso, mitsetse kana zvigamba) pasina shanduko yehardware. Vacuum platen kudzikamisa inovimbisa yunifomu yekupfekedza ukobvu kunyangwe pamapepa matete.
Yako Nyanzvi Electrode Coating Machine Supplier
Kubva 2003, rwendo rwedu muindasitiri yemabhatiri rwakabva pakupa mabhatiri emhando yepamusoro nemafirimu emagetsi emagetsi kusvika pakuva mupi wesevhisi akazara-anopa mhinduro dzekugadzira mabhatiri.
Yedu chigadzirwa portfolio inosanganisira lithium ion bhatiri coin cell assembly, mota nzvimbo welder, uye pouch cell assembly, pakati pevamwe.
Main midziyo kugadzirisa
|
Aihwa |
Zita |
Brand |
| 1. |
Air switch |
Chint |
| 2. |
PLC controller |
Japan Omron/Huichuan |
| 3. |
Bata skrini |
Kunlun pass state |
| 4. |
Intermediate relay |
Schneider/Omron |
| 5. |
Servo injini |
Japan Panasonic / Ruineng (maererano nekutenga kutenderera) |
| 6. |
Planetary reducer |
Aibo/Dick Cisco |
| 7. |
Circuit breaker |
Chint |
| 8. |
Ac contactor |
Chint |
| 9. |
Solid-state relay |
Yakagadzirwa muChina |
| 10. |
Temperature controller |
Omron/Atai |
| 11. |
Kugadzirisa otomatiki (yakavharwa loop) |
Servo mota drive |
| 12. |
Automatic tension (kunetsana kwepamberi) |
PID inodzora kumhanya kwemota |
| 13. |
Automatic tension (rear tension) |
PID inodzora kumhanya kwemota |
| 14. |
Optical fiber ziso |
Panasonic yeJapan |
| 15. |
Pneumatic element |
Jadek |
| 16. |
Silinda isina tsvimbo |
Shian |
| 17. |
Deep groove ball bearing |
NSK/SKF |
| 18. |
Air blower |
Simbi isina tsvina, yakawanda-bapiro yakaderera ruzha, Guangzhou |
Basic mabasa emidziyo:
|
Aihwa |
Item |
Technical parameter |
Remark |
| 1. |
Fit system |
Lithium iron phosphate, lithium cobalt, lithium manganate, ternary, lithium nickel cobalt manganate nemamwe masisitimu; Mafuta, mvura system yezvakanaka uye zvisina kunaka electrode coating process; Supercapacitor coating process |
|
| 2. |
Mhanya substrate ukobvu |
Aluminium foil (Al) : 8 ~ 30um Copper foil (Cu): 6 ~ 30um |
|
| 3. |
Dhizaini yakafara ye roll surface |
450 mm |
|
| 4. |
Ita shuwa kuti coating hupamhi |
100 ~ 350mm-380mm, Max400mm |
|
| 5. |
Equipment mechanical operating speed |
4m/min |
|
| 6. |
Coating speed |
1-2m/min |
Zvinoenderana nestock uye ukobvu hwekuputira |
| 7. |
Inokodzera slurry viscosity |
Oil solvent 2500-10000 Cps |
Kuvhara kwepakati |
|
Aqueous solvent 1000-6000 Cps |
|||
|
2000 ~ 12000 Cps |
Continuous coating |
||
| 8. |
Single side coating yakaoma ukobvu siyana |
50-150μm 50~300g/m2 |
Pamusana pezvinhu zvenyama, zvinokwanisika kusasangana panguva imwe chete |
| 9. |
Minimum intermitted urefu |
4mm |
|
| 10. |
Kureba kwekuvhara zvishoma kwezvikamu zvakawanda |
20mm |
|
| 11. |
Solvent character Inokodzera solid content |
Oil solvent NMP(sg=1.033,bp=204 dhigirii) |
Zvekutaura chete |
|
Aqueous solvent H2O/NMP(sg=1.000,bp=100 dhigirii) |
Zvekutaura chete |
||
| 12. |
Minimum intermitted urefu |
Cathode SC. 55%±20% |
|
|
Anode SC{{1}%±20%(PVDF system) |
Zvekutaura chete |
||
| 13. |
Coating nzira |
Single-layer kumberi neshure 2 zvikamu zvisina kuenzana intermittent transfer coating/second surface automatic tracking/continuous coating |
|
| 14. |
Substrate kumhanya nzira |
Forward coating, substrate yakanaka uye reverse isina chinhu foil kushanda |
|
| 15. |
Roll guide kunze kwenzira yekubikira |
Nezve φ80mm aluminium gidhi roller, pamusoro yakaoma oxidation |
Pedzisa Rc0.4 |
Chimiro chechikamu chimwe nechimwe
1). Winding mechanism:
|
Aihwa |
Item |
Technical parameter |
Remark |
| 1. |
Pamusoro pe roller mounting chimiro |
Monolithic vertical kukwira (ukobvu 30mm) |
|
| 2. |
Tension control system |
PID kudzora mota kumhanya kudzora giravhiti block chinzvimbo, kudzvanywa kudzora kushushikana |
|
| 3. |
Kugadzirisa maitiro |
Otomatiki EPC kudzora, sitiroko 50mm, kutsauka kururamisa controller kurongeka ± 0.5mm |
Ultrasonic kuona, inogona kuona iyo membrane inoonekera |
| 4. |
Winding method |
Iyo zvinhu roll inogadziriswa ne 3-inch inflating shaft uye inotsigirwa kune rumwe rutivi; |
|
| 5. |
Substrate kumhanya nzira |
Pamberi neshure |
|
| 6. |
Kusunungura gwara |
Pamusoro nepasi |
|
| 7. |
Kusununguka kupeta dhayamita |
Ф85~Ф300mm |
|
| 8. |
Maximum kutakura kugona kweiyo inflatable shaft |
100Kg / chikamu |
|
| 9. |
Drum specification |
Hurefu Zvishoma pane kana kuenzana ne430mm, mukati dhayamita anenge 76mm(3 inches) |
|
| 10. |
Nhamba ye inflatable shaft strips |
Chidimbu che |
|
| 11. |
Kugamuchira chikuva |
Kaviri tsvimbo yekutsikirira bhandi, kuvhura slot |
|
| 12. |
Kutyaira mode |
Inverter inodzora AC mota |
2). Musoro chimiro:
|
Aihwa |
Item |
Technical parameter |
Remark |
| 1. |
Main drive mota |
Servo injini |
|
| 2. |
Intermittent drive mota |
Servo injini |
|
| 3. |
Scraper kuvaka |
Solid set type kaviri-sided comma scraper, substrate, set 40Cr electroplating |
|
| 4. |
Scraper Angle kutenderera kutonga |
Fambisa mubato uye tenderera |
|
| 5. |
Coating roll |
Hard chrome yakanamirwa pamusoro, dhayamita Ø128mm; Hollow chimiro |
|
| 6. |
Back roll |
Diameter Ø128mm, yakaputirwa neEPDM, roller pamusoro pekukuya |
|
| 7. |
Tangi kusanganisa |
Iyo silinda isina tsvimbo inofamba mumutsara wakatwasuka uye kumhanya kunogadziriswa kudzivirira slurry kubva pakugadzika. |
|
| 8. |
Kureba kwepakati kwe scraper kunogadziriswa |
Yakazara servo chishandiso kugadzirisa, kudzora kusimudza kwechibatiso. Kusimudza huwandu 1 ~ 300um |
|
| 9. |
Baffle ndiro |
Match simbi ndiro + furo pegungwa pamusoro, coating hupamhi inogona kugadziriswa |
|
| 10. |
Operation mode |
Bata skrini + bhatani mashandiro |
Chiito chakajairika ndicho kiyi yekunze |
3).Kubika
|
Aihwa |
Item |
Technical parameter |
Remark |
| 1. |
Pukuta bile chimiro mumuviri |
Yakazvimirira yemukati dhizaini, ngarava mhando dhizaini |
|
| 2. |
Hurefu hwehovhoni |
3 zvikamu, 1.5 mita imwe neimwe, yakazara 4.5 metres |
|
| 3. |
Sheet simbi zvinhu zvekuomesa duct uye mhepo duct |
Inner liner SUS304 Stainless simbi, rekunze liner SUS 201 Stainless simbi |
|
| 4. |
Kutyaira modhi yeoven guide roller |
Passive transmission mode |
|
| 5. |
Kudzora tembiricha |
Yakakamurwa kuita yakajairika tembiricha yekudzora tembiricha, overtemperature yekutarisa alarm yekudzivirira kutonga, overtemperature ichaonekwa inonzwika uye yakareruka alarm, uye kucheka huru yekudziya magetsi; |
|
| 6. |
Kupisa nzira |
Kupisa kwemagetsi, mhepo inopisa yekutenderera chimiro |
|
| 7. |
Single hovhoni kudziyisa simba |
10KW/ knot; 3 zvikamu zvinokwana 30KW; |
|
| 8. |
Kupisa mugero rekubikira |
Tembiricha yekamuri ~ 140 dhigirii, chikamu chimwe chete tembiricha musiyano <5 dhigirii, imwe neimwe nhanho yakazvimirira kutonga |
|
| 9. |
Kupisa kwemuviri wepamusoro panguva yekushanda |
Yakayerwa tembiricha inobuda Zvishoma pane kana kuenzana neseti tembiricha 50% |
|
| 10. |
Kuvhuvhuta mode |
Kumusoro nepasi kuvhuvhuta mweya, yakadzika kudzoka mhepo, yakazvimirira yekudziya muviri wekamuri yemhepo, yakazvimirira tembiricha kutonga, yakazvimirira vhoriyamu kutonga. |
|
| 11. |
Chikamu chimwe nechimwe chinopedza simba remhepo |
Kuzvimiririra kuzvidzora kuburikidza ne mechanical valve |
|
| 12. |
Kupisa feni kutonga |
Automatic control |
|
| 13. |
Exhaust fan control |
Automatic control |
|
| 14. |
Heating control |
Solid-state relay |
|
| 15. |
Solvent recovery system |
Kwete, chete yekuisa interface inopihwa |
|
| 16. |
Total exhaust air volume |
500-1300㎥/H |
Ivhavha yemhepo inogadziriswa |
| 17. |
Exhaust fan kugovera |
1 kupera feni |
|
|
Main insulation body |
Kaviri-layer structure, insulation layer thickness 80mm, magirazi makushe ekudzivirira kupisa |
4). Kudhonza uye kupeta michina:
|
Aihwa |
Item |
Technical parameter |
Remark |
| 1. |
Winding tension control system |
Taper tension control, zvinoenderana nehukuru hweiyo dhayamita inotenderera, gadzirisa saizi yekushushikana, kudzivirira kugamuchira yakakura roll isina kuenzana. |
|
| 2. |
Kugadzirisa mhepo |
Otomatiki EPC kutonga, kufamba 50mm |
|
| 3. |
Winding method |
Iyo roll inogadziriswa ne 3-inch inflatable shaft uye inotsigirwa kune rumwe rutivi |
|
| 14. |
Substrate kumhanya nzira |
Pamberi neshure |
|
| 15. |
Mhepo nzira |
Pamusoro nepasi |
|
| 16. |
Winding dhayamita |
Ф85~Ф300mm |
|
| 17. |
Maximum kutakura kugona kweiyo inflatable shaft |
100Kg / chidimbu |
|
| 18. |
Drum specification |
Hurefu Zvishoma pane kana kuenzana ne430mm, mukati dhayamita anenge 76mm(3 inches) |
|
| 19. |
Nhamba yekumonereka inflatable shafts |
Chidimbu che |
|
| 20. |
Kugamuchira chikuva |
Single tsvimbo yekutsikirira bhandi, vhura slot |
|
| 21. |
Kutyaira mode |
Servo motor control |
|
| 22. |
Roller guide mounting structure |
Vertical type |
|
Aihwa |
Item |
Technical parameter |
Remark |
| 1. |
Main control system |
Bata skrini, PLC, module, servo system |
|
| 2. |
Mode yekushanda |
Manual, automatic, emergency stop; Muchina uyu unogona kushanda pamberi uye mushure |
|
| 3. |
Kuisa huwandu hwekuputira uye kureba kwepakati |
Coating urefu 20.0 ~ 3200.0mm |
Software inogona kuvhara chiyero |
| 4. |
Alarm situation |
Kureba kwepakati 4.0 ~ 300.0mm |
|
| 5. |
Kuverenga basa |
Kana chishandiso chikatadza, iyo yekubata skrini inoratidza inoenderana yekukanganisa skrini |
|
| 6. |
Inopindirana musoro uye muswe ukobvu kugadzirisa nzira |
Huwandu/hurefu hwekugadzirwa |
5). Kudzora system:
6). Automatic feeding system:
Mutengi-muridzi
Coating mudziyo chitarisiko saizi uye mhando:
6500 * 1298 * 1971 (L×W×H);3000kg(yekureva chete)
Equipment kururama
1. Hardware kururama
|
Aihwa |
Item |
Technical parameter |
Remark |
| 1. |
scraper |
Round runout Zvishoma pane kana kuenzana ne 1.5um, kutwasanuka Zvishoma pane kana kuenzana ne1.5um |
|
| 2. |
Coating roll |
Round runout Zvishoma pane kana kuenzana ne 1.5um, kutwasanuka Zvishoma pane kana kuenzana ne1.5um |
|
| 3. |
Back roll |
Kubuda kwedenderedzwa Kudiki pane kana kuenzana ne15um, kutwasanuka Zvishoma pane kana kuenzana ne15um |
|
| 4. |
Kururamisa kwekutsauka |
±1mm |
|
| 5. |
Tool setting inodzora kudzokorora kururama |
±1um |
|
| 6. |
Temperature controller kudzora kurongeka |
Zvishoma pane kana kuenzana ne ± 2 dhigirii |
2.Coating kururama
|
Item |
Remark |
Standard (Sipidhi V=1.5 m/miniti) |
|
|
A (kutevera) |
Zvishoma pane kana kuenzana ne1mm (inoenderana ne slurry viscosity uye binder maitiro) |
|
B (Abnormal nzvimbo yemusoro) |
10mm |
|
|
C (Muswe unomaly area) |
6mm |
|
|
D (Edge effect nzvimbo) |
Zvishoma pane kana kuenzana ne3mm |
|
|
E (kukanganisa kureba) /H (kukanganisa kwemargin) |
Zvishoma pane kana kuenzana ne ± 0.5mm Zvishoma pane kana kuenzana ne ± 0.7mm |
|
|
F (kukanganisa kwehupamhi) |
±1mm |
|
|
M(hupamhi kukanganisa) |
±1mm |
|
|
G1 (kukora musoro) |
-5~+6um |
|
|
G2 (Kukora muswe) |
-5~+6um |
|
|
Ini (reverse alignment kukanganisa) |
Zvishoma pane kana kuenzana ne ± 0.7mm Zvishoma pane kana kuenzana ne ± 1 mm |
|
|
J Hukobvu hwerumwe rutivi rwepamusoro density |
Kukanganisa uremu Zvishoma pane kana kuenzana ne ± 1.5% Kukanganisa kwehukobvu Zvishoma pane kana kuenzana ne ± 1.5um |
|
|
Hurefu siyana |
(Bvisa B, C, D nzvimbo) |
20.0-3200.0mm |
|
L1(kureba kwefirimu) |
4.0-3200.0mm |
|
|
L2 (kureba kwepakati) |
L1 +L2 Yakakura kudarika kana kuenzana ne120mm |
Sei Sarudza isu
Hunhu Hwakanaka
Isu tinonyatso kuomerera kune yepasirese yemhando management system zviyero. Zvigadzirwa zvedu zvakapasa zvitupa zvakawanda zvinosanganisira ISO, CE, neUL, tichivimbisa kuvimbika kwepamusoro uye kugadzikana-kwenguva refu.
Professional Service Team
Vane ruzivo nechikwata chetsigiro chehunyanzvi uye mushure me-vashandi vebasa rekutengesa kuti vape vatengi rubatsiro rwakakwana uye panguva yakakodzera, pamwe nevimbiso yekushanda nekugadzirisa.
Utungamiri hwehunyanzvi
Kambani yakagadzira yakazvimiririra yakakwira-tekinoroji yekushandura simba, inoramba ichisimudzira zvigadzirwa zvitsva, uye inochengetedza chinzvimbo chayo chinotungamira mundima yesimba rekutonga masisitimu.
Zvimiro zveElectrode Coating Machine
Precision Coating
Inoendesa yunifomu zvidimbu zve electrode zvinhu pane substrates, kuve nechokwadi chakakwana ukobvu uye kugoverwa kwezvinhu.
-Kumhanya Kwepamusoro
Inotsigira-zvakakura kugadzira nekumhanya kwekupeta uku uchichengeta chokwadi.
Multi-Layer Coating
Inogonesa imwe kana yakawanda{0}}layer coating zvichienderana nekugadzirwa kwezvinodiwa zvemabhatiri epamusoro kana masisitimu emagetsi akasanganiswa.
Temperature Control
Yakashongedzerwa neinodzorwa kudziyisa kana kuomesa masisitimu kuti ive nechokwadi chekunamatira kwakaringana kwezvinhu zve electrode.
Automation
Michina yemazuva ano inoratidzira zvigadziriso zvinogoneka zvekugadzirisa resipi, kuvandudza kuberekana uye kuderedza kukanganisa kwevanhu.
Yakakura-kugadzirwa kwebhatiri:
Mumaindasitiri, michina yekupotera yakakosha pakuona kuti-mabhatiri ekugadzira akakura anonyatsoziva kuti zvinhu zvinoshanda zvakadii pamagetsi ega ega.
Kugadzira chaiyo bhatiri maficha:
Mamwe mabhatiri anoda mamwe maelectrodes. Semuyenzaniso, lithium-mabhatiri eion anoshandiswa-mumotokari dzemagetsi dzinoshanda kwazvo anoda fast ion conductivity uye kuwanda kwemagetsi pamaelectrodes. Iyo chaiyo electrode coating inowanikwa kuburikidza nemuchina wekuputira inogona kubatsira kuvandudza aya maficha.
Zvikamu zveElectrode Coating Machine
Slurry Kugadzirira Unit
Inosanganisa uye homogenizes iyo electrode zvinhu slurry kuti ive nechokwadi chakakodzera viscosity uye kuenderana.
Coating Head
Inodzora maitirwo ekuisa, kungave kuburikidza ne-nzira dzekufa, blade, kana kupfapfaidza.
Substrate Handling System
Inogadzirisa kudyisa, tensioning, uye kurongeka kweazvino anounganidza substrates (semuenzaniso, aluminium foil ye cathodes, foil yemhangura yeanode).
Drying System
Inobvisa zvinonyungudutsa kubva kune slurry uchishandisa inodzorwa kudziyisa kana infrared drying system.
Ukobvu Measurement System
Inovimbisa kufanana uye kurongeka muzvikamu zvakavharwa.
Control Panel
Programmable interface yekuseta ma paramita senge kumhanya, tembiricha, uye ukobvu hwekuputira.
Transportation
Kungave kutakurwa kwemhepo, kuburitsa pachena, kana kutakura zvinhu mugungwa, tinogona kuronga kutumira zvinoenderana nenguva inodiwa nevatengi. Isu tinobatsira vatengi kubvunza nezve mareti akanakisa uye kuronga kuendeswa kwezvinhu zvako nenzira ine hupfumi. Izvi zvinokutendera kuti udzore hurongwa hwepurojekiti yese kusangana nemwaka wekutakura zvinhu zvinodiwa.
FAQ
Seimwe yeakanyanya hunyanzvi emagetsi ekupfekedza muchina vagadziri uye vatengesi muChina, isu tinoratidzwa nemhando zvigadzirwa uye mutengo wakanaka. Ndokumbira uve nechokwadi chekutenga otomatiki electrode coating muchina unotengeswa pano kubva kufekitari yedu. Kuti uite sevhisi yakagadziridzwa uye sevhisi yeOEM, taura nesu izvozvi.