Simudzira bhatiri rako rekugadzira electrode neiyo lithium bhatiri yekuisa muchina, yakagadzirirwa kurongeka chaiko kwecathode uye anode zvinhu. Inotsigira upamhi hunosvika 450mm uye kumhanya kwekuvhara kwe1-2 m/min, inobata viscous slurries kubva pa2,000 kusvika 12,000 cP. Muchina unoita kuti yunifomu yakaoma coating ukobvu hwe50–150μm nekushivirira kwakasimba: kukanganisa kureba Iri pasi kana kuenzana ne ± 0.5mm, kukanganisa kwehupamhi Iri pasi kana kuenzana ne ± 1mm, uye kukanganisa ukobvu Iri pasi kana kuenzana ne ± 1.5μm. Inosanganisira 4.5-mamita akawanda-zone yekuomesa oveni ine tembiricha yakazvimiririra inosvika 140 degree, automatic tension uye edge guiding systems, uye servo{19}}driven tool setting, inopa kudzokororwa kwakanyanya kwelithium-ion, LFP, NCM, uye supercapacitor kugadzira.
Equipment composition
Host: kusunungura/musoro - kuomesa track - mhepo uye chikamu chega chega chekutonga system
Main midziyo kugadzirisa
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Aihwa |
Zita |
Brand |
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Air switch |
Chint |
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PLC controller |
Japan Omron/Huichuan |
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Bata skrini |
Kunlun pass state |
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Intermediate relay |
Schneider/Omron |
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Servo injini |
Japan Panasonic / Ruineng (maererano nekutenga kutenderera) |
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Planetary reducer |
Aibo/Dick Cisco |
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Circuit breaker |
Chint |
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Ac contactor |
Chint |
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Solid-state relay |
Yakagadzirwa muChina |
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Temperature controller |
Omron/Atai |
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Kugadzirisa otomatiki (yakavharwa loop) |
Servo mota drive |
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Automatic tension (kunetsana kwepamberi) |
PID inodzora kumhanya kwemota |
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Automatic tension (rear tension) |
PID inodzora kumhanya kwemota |
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Optical fiber ziso |
Panasonic yeJapan |
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Pneumatic element |
Jadek |
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Silinda isina tsvimbo |
Shian |
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Deep groove ball bearing |
NSK/SKF |
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Air blower |
Simbi isina simbi,-yakawanda mapapiro akaderera ruzha, Guangzhou |
Basic mabasa emidziyo
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Aihwa |
Item |
Technical parameter |
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Fit system |
Lithium iron phosphate, lithium cobalt, lithium manganate, ternary, lithium nickel cobalt manganate nemamwe masisitimu; Mafuta, mvura system yezvakanaka uye zvisina kunaka electrode coating process; Supercapacitor coating process |
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Mhanya substrate ukobvu |
Aluminium foil (Al) : 8 ~ 30um Copper foil (Cu): 6 ~ 30um |
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Dhizaini yakafara ye roll surface |
450 mm |
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Ita shuwa kuti coating hupamhi |
100 ~ 350mm-380mm, Max400mm |
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Equipment mechanical operating speed |
4m/min |
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Coating speed |
1-2m/min |
Zvinoenderana nestock uye ukobvu hwekuputira |
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Inokodzera slurry viscosity |
Oil solvent 2500-10000 Cps |
Kuvhara kwepakati |
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Aqueous solvent 1000-6000 Cps |
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2000 ~ 12000 Cps |
Continuous coating |
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Single side coating yakaoma ukobvu siyana |
50-150μm 50~300g/m2 |
Pamusana pezvinhu zvenyama, zvinokwanisika kusasangana panguva imwe chete |
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Minimum intermitted urefu |
4mm |
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Kureba kwekuvhara zvishoma kwezvikamu zvakawanda |
20mm |
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Solvent character Inokodzera solid content |
Oil solvent NMP(sg=1.033,bp=204 dhigirii) |
Zvekutaura chete |
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Aqueous solvent H2O/NMP(sg=1.000,bp=100 dhigirii) |
Zvekutaura chete |
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Minimum intermitted urefu |
Cathode SC. 55%±20% |
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Anode SC{{1}%±20%(PVDF system) |
Zvekutaura chete |
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Coating nzira |
Single-layer kumberi neshure 2 zvikamu zvisina kuenzana intermittent transfer coating/second surface automatic tracking/continuous coating |
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Substrate kumhanya nzira |
Forward coating, substrate yakanaka uye reverse isina chinhu foil kushanda |
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Roll guide kunze kwenzira yekubikira |
Nezve φ80mm aluminium gidhi roller, pamusoro yakaoma oxidation |
Pedzisa Rc0.4 |
Chimiro chechikamu chimwe nechimwe
1). Winding mechanism:
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Aihwa |
Item |
Technical parameter |
Remark |
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Pamusoro pe roller mounting chimiro |
Monolithic vertical kukwira (ukobvu 30mm) |
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Tension control system |
PID kudzora mota kumhanya kudzora giravhiti block chinzvimbo, kudzvanywa kudzora kushushikana |
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Kugadzirisa maitiro |
Otomatiki EPC kudzora, sitiroko 50mm, kutsauka kururamisa controller kurongeka ± 0.5mm |
Ultrasonic kuona, inogona kuona iyo membrane inoonekera |
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Winding method |
Iyo zvinhu roll inogadziriswa ne 3-inch inflating shaft uye inotsigirwa kune rumwe rutivi; |
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Substrate kumhanya nzira |
Pamberi neshure |
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Kusunungura gwara |
Pamusoro nepasi |
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Kusununguka kupeta dhayamita |
Ф85~Ф300mm |
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Maximum kutakura kugona kweiyo inflatable shaft |
100Kg / chikamu |
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Drum specification |
Hurefu Zvishoma pane kana kuenzana ne430mm, mukati dhayamita anenge 76mm(3 inches) |
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Nhamba ye inflatable shaft strips |
Chidimbu che |
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Kugamuchira chikuva |
Kaviri tsvimbo yekutsikirira bhandi, kuvhura slot |
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Kutyaira mode |
Inverter inodzora AC mota |
2). Musoro chimiro:
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Aihwa |
Item |
Technical parameter |
Remark |
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Main drive mota |
Servo injini |
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Intermittent drive mota |
Servo injini |
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Scraper kuvaka |
Solid set type kaviri-sided comma scraper, substrate, set 40Cr electroplating |
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Scraper Angle kutenderera kutonga |
Fambisa mubato uye tenderera |
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Coating roll |
Hard chrome yakanamirwa pamusoro, dhayamita Ø128mm; Hollow chimiro |
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Back roll |
Diameter Ø128mm, yakaputirwa neEPDM, roller surface grinding |
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Tangi kusanganisa |
Iyo silinda isina tsvimbo inofamba mumutsara wakatwasuka uye kumhanya kunogadziriswa kudzivirira slurry kubva pakugadzika. |
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Kureba kwepakati kwe scraper kunogadziriswa |
Yakazara servo chishandiso kugadzirisa, kudzora kusimudza kwechibatiso. Kusimudza huwandu 1 ~ 300um |
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Baffle ndiro |
Match simbi ndiro + furo pegungwa pamusoro, coating hupamhi inogona kugadziriswa |
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Operation mode |
Bata skrini + bhatani mashandiro |
Chiito chakajairika ndicho kiyi yekunze |
3).Kubika
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Aihwa |
Item |
Technical parameter |
Remark |
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Pukuta bile chimiro mumuviri |
Yakazvimirira yemukati dhizaini, ngarava mhando dhizaini |
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Hurefu hwehovhoni |
3 zvikamu, 1.5 mita imwe neimwe, yakazara 4.5 metres |
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Sheet simbi zvinhu zvekuomesa duct uye mhepo duct |
Inner liner SUS304 Stainless simbi, rekunze liner SUS 201 Stainless simbi |
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Kutyaira modhi yeoven guide roller |
Passive transmission mode |
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Kudzora tembiricha |
Yakakamurwa kuita yakajairika tembiricha yekudzora tembiricha, overtemperature yekutarisa alarm yekudzivirira kutonga, overtemperature ichaonekwa inonzwika uye yakareruka alarm, uye kucheka huru yekudziya magetsi; |
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Kupisa nzira |
Kupisa kwemagetsi, mhepo inopisa yekutenderera chimiro |
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Single hovhoni kudziyisa simba |
10KW/ knot; 3 zvikamu zvinokwana 30KW; |
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Kupisa mugero rekubikira |
Tembiricha yekamuri ~ 140 dhigirii, chikamu chimwe chete tembiricha musiyano <5 dhigirii, imwe neimwe nhanho yakazvimirira kutonga |
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Kupisa kwemuviri wepamusoro panguva yekushanda |
Yakayerwa tembiricha inobuda Zvishoma pane kana kuenzana neseti tembiricha 50% |
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Kuvhuvhuta mode |
Kumusoro nepasi kuvhuvhuta mweya, yakadzika kudzoka mhepo, yakazvimirira yekudziya muviri wekamuri yemhepo, yakazvimirira tembiricha kutonga, yakazvimirira vhoriyamu kutonga. |
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Chikamu chimwe nechimwe chinopedza simba remhepo |
Kuzvimiririra kuzvidzora kuburikidza ne mechanical valve |
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Kupisa feni kutonga |
Automatic control |
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Exhaust fan control |
Automatic control |
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Heating control |
Solid-state relay |
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Solvent recovery system |
Kwete, chete yekuisa interface inopihwa |
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Total exhaust air volume |
500-1300㎥/H |
Ivhavha yemhepo inogadziriswa |
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Exhaust fan kugovera |
1 kupera feni |
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Main insulation body |
Kaviri-layer structure, insulation layer thickness 80mm, magirazi makushe ekudzivirira kupisa |
4). Kudhonza uye kupeta michina:
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Aihwa |
Item |
Technical parameter |
Remark |
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Winding tension control system |
Taper tension control, zvinoenderana nehukuru hweiyo dhayamita inotenderera, gadzirisa saizi yekushushikana, kudzivirira kugamuchira yakakura roll isina kuenzana. |
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Kugadzirisa mhepo |
Otomatiki EPC kutonga, kufamba 50mm |
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Winding method |
Iyo roll inogadziriswa ne 3-inch inflatable shaft uye inotsigirwa kune rumwe rutivi |
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Substrate kumhanya nzira |
Pamberi neshure |
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Mhepo nzira |
Pamusoro nepasi |
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Winding dhayamita |
Ф85~Ф300mm |
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Maximum kutakura kugona kweiyo inflatable shaft |
100Kg / chidimbu |
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Drum specification |
Hurefu Zvishoma pane kana kuenzana ne430mm, mukati dhayamita anenge 76mm(3 inches) |
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Nhamba yekumonereka inflatable shafts |
Chidimbu che |
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Kugamuchira chikuva |
Single tsvimbo yekutsikirira bhandi, vhura slot |
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Kutyaira mode |
Servo mota control |
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Roller guide mounting structure |
Vertical type |
5). Kudzora system:
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Aihwa |
Item |
Technical parameter |
Remark |
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Main control system |
Bata skrini, PLC, module, servo system |
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Mode yekushanda |
Manual, automatic, emergency stop; Muchina uyu unogona kushanda pamberi uye mushure |
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Kuisa huwandu hwekuputira uye kureba kwepakati |
Coating urefu 20.0 ~ 3200.0mm |
Software inogona kuvhara mutsara |
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Alarm situation |
Kureba kwepakati 4.0 ~ 300.0mm |
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Kuverenga basa |
Kana chishandiso chikatadza, iyo yekubata skrini inoratidza inoenderana yekukanganisa skrini |
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Inopindirana musoro uye muswe ukobvu kugadzirisa nzira |
Huwandu/hurefu hwekugadzirwa |
6). Automatic feeding system:
Mutengi-muridzi
Coating mudziyo chitarisiko saizi uye mhando:
6500 * 1298 * 1971(L×W×H);3000kg(yekureva chete)
Equipment kururama
1. Hardware kururama
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Aihwa |
Item |
Technical parameter |
Remark |
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scraper |
Round runout Zvishoma pane kana kuenzana ne 1.5um, kutwasanuka Zvishoma pane kana kuenzana ne1.5um |
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Coating roll |
Round runout Zvishoma pane kana kuenzana ne 1.5um, kutwasanuka Zvishoma pane kana kuenzana ne1.5um |
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Back roll |
Kubuda kwedenderedzwa Kudiki pane kana kuenzana ne15um, kutwasanuka Zvishoma pane kana kuenzana ne15um |
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Kururamisa kwekutsauka |
±1mm |
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Tool setting inodzora kudzokorora kururama |
±1um |
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Temperature controller kudzora kurongeka |
Zvishoma pane kana kuenzana ne ± 2 dhigirii |
2.Coating kururama
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Item |
Remark |
Standard (Sipidhi V=1.5 m/miniti) |
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A (kutevera) |
Zvishoma pane kana kuenzana ne1mm (inoenderana ne slurry viscosity uye binder maitiro) |
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B (Abnormal nzvimbo yemusoro) |
10mm |
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C (Muswe unomaly area) |
6mm |
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D (Edge effect nzvimbo) |
Zvishoma pane kana kuenzana ne3mm |
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E (kukanganisa kureba) /H (kukanganisa kwemargin) |
Zvishoma pane kana kuenzana ne ± 0.5mm Zvishoma pane kana kuenzana ne ± 0.7mm |
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F (kukanganisa kwehupamhi) |
±1mm |
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M(hupamhi kukanganisa) |
±1mm |
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G1 (kukora musoro) |
-5~+6um |
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G2 (Kukora muswe) |
-5~+6um |
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Ini (reverse alignment kukanganisa) |
Zvishoma pane kana kuenzana ne ± 0.7mm Zvishoma pane kana kuenzana ne ± 1 mm |
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J Hukobvu hwerumwe rutivi rwepamusoro density |
Kukanganisa uremu Zvishoma pane kana kuenzana ne ± 1.5% Kukanganisa kwehukobvu Zvishoma pane kana kuenzana ne ± 1.5um |
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Hurefu siyana |
(Bvisa B, C, D nzvimbo) |
20.0-3200.0mm |
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L1(kureba kwefirimu) |
4.0-3200.0mm |
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L2 (kureba kwepakati) |
L1 +L2 Yakakura kudarika kana kuenzana ne120mm |
3.Surface density kuyerwa nzira (inokurudzirwa)
A. Nzvimbo yekuyeresa: 3mm kubva kumucheto, 6mm kubva kumagumo, 10mm kubva pakutanga.
B. Kuyerwa ukuru Φ44mm kana zvinoenderana nehunyanzvi zvinodiwa nemutengi
