Service Overview
Lithium ion bhatiri rekupotera muchina wepamusoro{{0}chaizvo otomatiki wekuisa coating wakagadzirirwa kugadzira maelectrodhi ebhatiri, kusanganisira lithium-ion (LiFePO4, NMC, LCO), supercapacitor, uye mafuta/mvura-based coating applications. Iine 450mm max web wide uye 4.5-metres yekuomesa hovhoni (3×1.5m zvikamu), inoita kuti pave nekupfeka kwakafanana nekumhanya kwe1–4 m/min, inobata viscosities ye1,000–12,000 cP yeaqueous uye 2,500–10,000 yesolvent-based cP.
Zvinhu zvakakosha zvinosanganisira
Servo-inotungamirirwa netension control
(Panasonic / Ruineng motors) pamwe± 0.5mm EPC kugadzirisakuitira kurongeka chaiko.
Comma bar coating musoro
With±1µm kunyatsoita zvekushandisauyeEPDM back rollerkuitira kuenderana50–300 g/m²yakaoma ukobvu.
Kupisa-hovhoni yekufambisa mhepo
(RT-140 dhigirii, ± 2 dhigirii kunyatsoita) neSUS304 simbi isina tsvinakuvaka uye30kW kupisa simba.
Omron PLCuyetouchscreen HMI
Kushanda otomatiki, kutsigiraintermittent/continuous coatingmodes.
Yakanakira kugadzirwa kwebhatiri reEV, muchina uyu unosangana nekushivirira kwehardware Zvishoma pane kana kuenzana ne1.5µm (coating roll) uye kurongeka kwakaringana ± 1mm. Mazwi ekutsvaga ane mukurumbira: electrode coater, battery coater, roll-ku{4}roll coater, lithium battery equipment, uye precision coater system.
Main midziyo kugadzirisa
|
Aihwa |
Zita |
Brand |
| 1. |
Air switch |
Chint |
| 2. |
PLC controller |
Japan Omron/Huichuan |
| 3. |
Bata skrini |
Kunlun pass state |
| 4. |
Intermediate relay |
Schneider/Omron |
| 5. |
Servo injini |
Japan Panasonic / Ruineng (maererano nekutenga kutenderera) |
| 6. |
Planetary reducer |
Aibo/Dick Cisco |
| 7. |
Circuit breaker |
Chint |
| 8. |
Ac contactor |
Chint |
| 9. |
Solid-state relay |
Yakagadzirwa muChina |
| 10. |
Temperature controller |
Omron/Atai |
| 11. |
Kugadzirisa otomatiki (yakavharwa loop) |
Servo mota drive |
| 12. |
Automatic tension (kunetsana kwepamberi) |
PID inodzora kumhanya kwemota |
| 13. |
Automatic tension (rear tension) |
PID inodzora kumhanya kwemota |
| 14. |
Optical fiber ziso |
Panasonic yeJapan |
| 15. |
Pneumatic element |
Jadek |
| 16. |
Silinda isina tsvimbo |
Shian |
| 17. |
Deep groove ball bearing |
NSK/SKF |
| 18. |
Air blower |
Simbi isina tsvina, yakawanda-bapiro yakaderera ruzha, Guangzhou |
Basic mabasa emidziyo
|
Aihwa |
Item |
Technical parameter |
Remark |
| 1. |
Fit system |
Lithium iron phosphate, lithium cobalt, lithium manganate, ternary, lithium nickel cobalt manganate nemamwe masisitimu; Mafuta, mvura system yezvakanaka uye zvisina kunaka electrode coating process; Supercapacitor coating process |
|
| 2. |
Mhanya substrate ukobvu |
Aluminium foil (Al) : 8 ~ 30um Copper foil (Cu): 6 ~ 30um |
|
| 3. |
Dhizaini yakafara ye roll surface |
450 mm |
|
| 4. |
Ita shuwa kuti coating hupamhi |
100 ~ 350mm-380mm, Max400mm |
|
| 5. |
Equipment mechanical operating speed |
4m/min |
|
| 6. |
Coating speed |
1-2m/min |
Zvinoenderana nestock uye ukobvu hwekuputira |
| 7. |
Inokodzera slurry viscosity |
Oil solvent 2500-10000 Cps |
Kuvhara kwepakati |
|
Aqueous solvent 1000-6000 Cps |
|||
|
2000 ~ 12000 Cps |
Continuous coating |
||
| 8. |
Single side coating yakaoma ukobvu siyana |
50-150μm 50~300g/m2 |
Pamusana pezvinhu zvenyama, zvinokwanisika kusasangana panguva imwe chete |
| 9. |
Minimum intermitted urefu |
4mm |
|
| 10. |
Kureba kwekuvhara zvishoma kwezvikamu zvakawanda |
20mm |
|
| 11. |
Solvent character Inokodzera solid content |
Oil solvent NMP(sg=1.033,bp=204 dhigirii) |
Zvekutaura chete |
|
Aqueous solvent H2O/NMP(sg=1.000,bp=100 dhigirii) |
Zvekutaura chete |
||
| 12. |
Minimum intermitted urefu |
Cathode SC. 55%±20% |
|
|
Anode SC{{1}%±20%(PVDF system) |
Zvekutaura chete |
||
| 13. |
Coating nzira |
Single-layer kumberi neshure 2 zvikamu zvisina kuenzana intermittent transfer coating/second surface automatic tracking/continuous coating |
|
| 14. |
Substrate kumhanya nzira |
Forward coating, substrate yakanaka uye reverse isina chinhu foil kushanda |
|
| 15. |
Roll guide kunze kwenzira yekubikira |
Nezve φ80mm aluminium gidhi roller, pamusoro yakaoma oxidation |
Pedzisa Rc0.4 |
Chimiro chechikamu chimwe nechimwe
1). Winding mechanism:
|
Aihwa |
Item |
Technical parameter |
Remark |
| 1. |
Pamusoro pe roller mounting chimiro |
Monolithic vertical kukwira (ukobvu 30mm) |
|
| 2. |
Tension control system |
PID kudzora mota kumhanya kudzora giravhiti block chinzvimbo, kudzvanywa kudzora kushushikana |
|
| 3. |
Kugadzirisa maitiro |
Otomatiki EPC kudzora, sitiroko 50mm, kutsauka kururamisa controller kurongeka ± 0.5mm |
Ultrasonic kuona, inogona kuona iyo membrane inoonekera |
| 4. |
Winding method |
Iyo zvinhu roll inogadziriswa ne 3-inch inflating shaft uye inotsigirwa kune rumwe rutivi; |
|
| 5. |
Substrate kumhanya nzira |
Pamberi neshure |
|
| 6. |
Kusunungura gwara |
Pamusoro nepasi |
|
| 7. |
Kusununguka kupeta dhayamita |
Ф85~Ф300mm |
|
| 8. |
Maximum kutakura kugona kweiyo inflatable shaft |
100Kg / chikamu |
|
| 9. |
Drum specification |
Hurefu Zvishoma pane kana kuenzana ne430mm, mukati dhayamita anenge 76mm(3 inches) |
|
| 10. |
Nhamba ye inflatable shaft strips |
Chidimbu che |
|
| 11. |
Kugamuchira chikuva |
Kaviri tsvimbo yekutsikirira bhandi, kuvhura slot |
|
| 12. |
Kutyaira mode |
Inverter inodzora AC mota |
2). Musoro chimiro:
|
Aihwa |
Item |
Technical parameter |
Remark |
| 1. |
Main drive mota |
Servo injini |
|
| 2. |
Intermittent drive mota |
Servo injini |
|
| 3. |
Scraper kuvaka |
Solid set type kaviri-sided comma scraper, substrate, set 40Cr electroplating |
|
| 4. |
Scraper Angle kutenderera kutonga |
Fambisa mubato uye tenderera |
|
| 5. |
Coating roll |
Hard chrome yakanamirwa pamusoro, dhayamita Ø128mm; Hollow chimiro |
|
| 6. |
Back roll |
Diameter Ø128mm, yakaputirwa neEPDM, roller pamusoro pekukuya |
|
| 7. |
Tangi kusanganisa |
Silinda isina tsvimbo inofamba mumutsara wakatwasuka uye kumhanya kunogadziriswa kudzivirira slurry kuti isagadzikane. |
|
| 8. |
Kureba kwepakati kwe scraper kunogadziriswa |
Yakazara servo chishandiso kugadzirisa, kudzora kusimudza kwechibatiso. Kusimudza huwandu 1 ~ 300um |
|
| 9. |
Baffle ndiro |
Match simbi ndiro + furo pegungwa pamusoro, coating hupamhi inogona kugadziriswa |
|
| 10. |
Operation mode |
Bata skrini + bhatani mashandiro |
Chiito chakajairika ndicho kiyi yekunze |
3).Baking
|
Aihwa |
Item |
Technical parameter |
Remark |
| 1. |
Pukuta bile chimiro mumuviri |
Yakazvimirira yemukati dhizaini, ngarava mhando dhizaini |
|
| 2. |
Hurefu hwehovhoni |
3 zvikamu, 1.5 mita imwe neimwe, yakazara 4.5 metres |
|
| 3. |
Sheet simbi zvinhu zvekuomesa duct uye mhepo duct |
Inner liner SUS304 Stainless simbi, rekunze liner SUS 201 Stainless simbi |
|
| 4. |
Kutyaira modhi yeoven guide roller |
Passive transmission mode |
|
| 5. |
Kudzora tembiricha |
Yakakamurwa kuita yakajairika tembiricha yekudzora tembiricha, overtemperature yekutarisa alarm yekudzivirira kutonga, overtemperature ichaonekwa inonzwika uye yakareruka alarm, uye kucheka huru yekudziya magetsi; |
|
| 6. |
Kupisa nzira |
Kupisa kwemagetsi, mhepo inopisa yekutenderera chimiro |
|
| 7. |
Single hovhoni kudziyisa simba |
10KW/ knot; 3 zvikamu zvinokwana 30KW; |
|
| 8. |
Kupisa mugero rekubikira |
Tembiricha yekamuri ~ 140 dhigirii, chikamu chimwe chete tembiricha musiyano <5 dhigirii, imwe neimwe nhanho yakazvimirira kutonga |
|
| 9. |
Kupisa kwemuviri wepamusoro panguva yekushanda |
Yakayerwa tembiricha inobuda Zvishoma pane kana kuenzana neseti tembiricha 50% |
|
| 10. |
Kuvhuvhuta mode |
Yekumusoro uye yakaderera mhepo inovhuvhuta, yakadzika kudzoka mhepo, yakazvimirira yekudziya muviri wekamuri yemhepo, yakazvimirira tembiricha kutonga, yakazvimirira vhoriyamu kudzora kwemhepo. |
|
| 11. |
Chikamu chimwe nechimwe chinopedza simba remhepo |
Kuzvimiririra kuzvidzora kuburikidza ne mechanical valve |
|
| 12. |
Kupisa feni kutonga |
Automatic control |
|
| 13. |
Exhaust fan control |
Automatic control |
|
| 14. |
Heating control |
Solid-state relay |
|
| 15. |
Solvent recovery system |
Kwete, chete yekuisa interface inopihwa |
|
| 16. |
Total exhaust air volume |
500-1300㎥/H |
Ivhavha yemhepo inogadziriswa |
| 17. |
Exhaust fan kugovera |
1 kupera feni |
|
| 18. |
Main insulation body |
Kaviri-layer structure, insulation layer thickness 80mm, magirazi makushe ekudzivirira kupisa |
4). Kudhonza uye kupeta michina:
|
Aihwa |
Item |
Technical parameter |
Remark |
| 1. |
Winding tension control system |
Taper tension control, zvinoenderana nehukuru hweiyo dhayamita inomonereka, gadzirisa saizi yekushushikana, kudzivirira kugamuchira yakakura roll isina kuenzana. |
|
| 2. |
Kugadzirisa mhepo |
Otomatiki EPC kutonga, kufamba 50mm |
|
| 3. |
Winding method |
Iyo roll inogadziriswa ne 3-inch inflatable shaft uye inotsigirwa kune rumwe rutivi |
|
| 4. |
Substrate kumhanya nzira |
Pamberi neshure |
|
| 5. |
Mhepo nzira |
Pamusoro nepasi |
|
| 6. |
Winding dhayamita |
Ф85~Ф300mm |
|
| 7. |
Maximum kutakura kugona kweiyo inflatable shaft |
100Kg / chidimbu |
|
| 8. |
Drum specification |
Hurefu Zvishoma pane kana kuenzana ne430mm, mukati dhayamita anenge 76mm(3 inches) |
|
| 9. |
Nhamba yekumonereka inflatable shafts |
Chidimbu che |
|
| 10. |
Kugamuchira chikuva |
Single tsvimbo yekutsikirira bhandi, vhura slot |
|
| 11. |
Kutyaira mode |
Servo motor control |
|
| 12. |
Roller guide mounting structure |
Vertical type |
|
Aihwa |
Item |
Technical parameter |
Remark |
| 1. |
Main control system |
Bata skrini, PLC, module, servo system |
|
| 2. |
Mode yekushanda |
Manual, automatic, emergency stop; Muchina uyu unogona kushanda pamberi uye mushure |
|
| 3. |
Kuisa huwandu hwekuputira uye kureba kwepakati |
Coating urefu 20.0 ~ 3200.0mm |
Software inogona kuvhara mutsara |
| 4. |
Alarm situation |
Kureba kwepakati 4.0 ~ 300.0mm |
|
| 5. |
Kuverenga basa |
Kana iyo kifaa ikatadza, iyo yekubata skrini inoratidza inoenderana kukanganisa kukurumidza skrini |
|
| 6. |
Inopindirana musoro uye muswe ukobvu kugadzirisa nzira |
Huwandu/hurefu hwekugadzirwa |
5). Kudzora system:
6). Automatic feeding system:
mutengi{{0}muridzi
Coating mudziyo chitarisiko saizi uye mhando:
6500 * 1298 * 1971(L×W×H); 3000kg(yekutarisa chete)
Equipment kururama
1. Hardware kururama
|
Aihwa |
Item |
Technical parameter |
Remark |
| 1. |
scraper |
Round runout Zvishoma pane kana kuenzana ne 1.5um, kutwasanuka Zvishoma pane kana kuenzana ne1.5um |
|
| 2. |
Coating roll |
Round runout Zvishoma pane kana kuenzana ne 1.5um, kutwasanuka Zvishoma pane kana kuenzana ne1.5um |
|
| 3. |
Back roll |
Kubuda kwedenderedzwa Kudiki pane kana kuenzana ne15um, kutwasanuka Zvishoma pane kana kuenzana ne15um |
|
| 4. |
Kururamisa kwekutsauka |
±1mm |
|
| 5. |
Tool setting inodzora kudzokorora kururama |
±1um |
|
| 6. |
Temperature controller kudzora kurongeka |
Zvishoma pane kana kuenzana ne ± 2 dhigirii |
2.Coating kururama
|
Item |
Remark |
Standard (Sipidhi V=1.5 m/miniti) |
|
|
A (kutevera) |
Zvishoma pane kana kuenzana ne1mm (inoenderana ne slurry viscosity uye binder maitiro) |
|
B (Abnormal nzvimbo yemusoro) |
10mm |
|
|
C (Muswe unomaly area) |
6mm |
|
|
D (Edge effect nzvimbo) |
Zvishoma pane kana kuenzana ne3mm |
|
|
E (kukanganisa kureba) /H (kukanganisa kwemargin) |
Zvishoma pane kana kuenzana ne ± 0.5mm Zvishoma pane kana kuenzana ne ± 0.7mm |
|
|
F (kukanganisa kwehupamhi) |
±1mm |
|
|
M(hupamhi kukanganisa) |
±1mm |
|
|
G1 (kukora musoro) |
-5~+6um |
|
|
G2 (Kukora muswe) |
-5~+6um |
|
|
Ini (reverse alignment kukanganisa) |
Zvishoma pane kana kuenzana ne ± 0.7mm Zvishoma pane kana kuenzana ne ± 1 mm |
|
|
J Hukobvu hwerumwe rutivi rwepamusoro density |
Kukanganisa uremu Zvishoma pane kana kuenzana ne ± 1.5% Kukanganisa kwehukobvu Zvishoma pane kana kuenzana ne ± 1.5um |
|
|
Hurefu siyana |
(Bvisa B, C, D nzvimbo) |
20.0-3200.0mm |
|
L1(kureba kwefirimu) |
4.0-3200.0mm |
|
|
L2 (kureba kwepakati) |
L1 +L2 Yakakura kudarika kana kuenzana ne120mm |
Application Cases
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