Otomatiki Stacking Machine

The Automatic Stacking Machine yakagadzirirwa kushanda kwepamusoro-, kunyatsoita lithium-ion kugadzirwa kwebhatiri. Ichishandisa yepamberi Z-kupeta michina, muchina uyu unochinjanisa zvisina mutsetse masheets eelectrode akanaka neasina kunaka nemafirimu ekuparadzanisa, ichiva nechokwadi chekurongeka kwakasiyana uye chimiro chekuvimbika. Zvinhu zvakakosha zvinosanganisira servo-driven robotic handling system, chaiyo-time tension control, uye kuona ukobvu hwema ultrasonic kudzivirira kaviri-kutorwa kwemapepa kana kurasiswa. Nekumhanyisa kumhanyisa kweZvishoma pane kana kuenzana nemasekondi 2.0 pachidimbu uye nekurongeka mukati me ± 0.5mm, muchina uyu unovimbisa kushanda kwepamusoro uye kuenderana. Yakanakira nzvimbo dzekuchenesa, inotsigira customizable maseru zviyero uye inopa uptime chiyero cheKupfuura kana kuenzana ne98%. Simudza maitiro ako ekugadzira bhatiri neiyi yakavimbika, otomatiki stacking mhinduro.

1.Equipment parameters

Adhesive tape diagram

2.Zvikamu zvakakosha

Kuumbwa kweSystem uye tsananguro:

3.Introduction of the Agencies

3.1 Rack Module:

Iyo sisitimu ine zvinhu zvitatu zvakakosha: iyo huru rack chimiro, yakamisikidzwa yekumisikidza ndiro, uye HMI unit. Iyo rack chimiro chinopa tsigiro yezvimiro zvemidziyo yese. Iyo mounting plate, yakagadzirwa kubva 25mm-gobvu simbi ndiro, inoshanda senzvimbo yakabatana yekumisikidza uye nzvimbo yereferensi kune mamwe madiki masisitimu. HMI unit inodzora mashandiro emidziyo.

3.2 Positive/negative electrode box mechanism:

3.2.1 Bhokisi rezvinhu rine basa rekubvisa huruva uye kuwanda-kudzivirira zvidimbu.

3.1

3.3.2 Kugadziriswa kwepuratifomu yega yega yekumisikidza: 1 chiteshi chekuyamwa, 1 guruva rekubvisa feni yakagovaniswa neiyo negative electrode, uye 1 ultrasonic detector inoshandiswa kuona kana pane kaviri pepa re electrode. Alarm nekuvhara zvichatanga kana mapepa akawanda awanikwa.

3.3.3 Rectification unit yakashongedzerwa nechiteshi chekukweva huruva uye feni yekusveta huruva padivi kuti inosveta guruva riri kudonha.

3.3.4 Iyo yekumisikidza uye electrode plate transplanting process haizokuvadza mupendero we electrode plate.

3.3.5 Positioning kururama ± 0.1mm.

3.4 Mechanical ruoko ruoko rwekubata maitiro:

3.4.1 Iyo manipulator inotyairwa ne servo mota kuti ive nechokwadi chekudzokorora kwekudzoka kwekufamba.

3.4.2 The mechanical hand guide njanji uye screw rod zvakaiswa ne integral dust cover kudzivirira huruva kubva pakudonha pa electrode sheet.

3.4.3 Iyo electrode sheet manipulator inoshongedzerwa nebasa rekudengenyeka. Kana shiti remagetsi remagetsi rikatadza kutorwa, rinogona kukwezvazve-. Kana kuedza kwakawanda kukatadza, alarm inozivisa mushandisi kuti agadzirise dambudziko.

3.5 Diaphragm yekusunungura michina:

3.5.1 Passive unwinding of diaphragm: Kufenda pasi, kushaikwa kwezvinhu kana zvinhu zvisina kukwana.

3.5.2 Iyo tension control system inodzora kushushikana munguva chaiyo kuburikidza nekugadzirisa kudzvinyirira cylinder uye inoyangarara roller, uye kudzora huwandu hweiyo diaphragm tension ndeye 10-150N.

3.5.3 Iyo yese diaphragm yekusunungura mudziyo inotakurwa pachikuva chekugadzirisa. Iyo yekururamisa sensor ine chaiyo ye ± 0.1mm, iyo yekumisikidza kurongeka kweiyo yekururamisa system ndeye ± 0.2mm, uye nhanho yekururamisa ndeye ± 20mm.

3.5.4 Mudziyo wekubvisa diaphragm electrostatic inoiswa kudzivirira diaphragm kuti isasvibiswe neguruva electrostatic adsorption.

3.6 Main kupeta papuratifomu nzira:

3.6.1 Iyo stacking chikuva inodzorwa nemota kusimudza nekudzikisa. Iyo yekusimudza michina inoiswa pakati peiyo stacking chikuva, kuitira kuti stacking chikuva chinoiswa pasi pesimba reyunifomu panguva yekudzvanya. Kana iyo stacking ukobvu ichiwedzera, iyo stacking chikuva inodzikiswa zvishoma nezvishoma kuti ichengetedze kukwirira kwepamusoro kusachinjika, uye kudzika kwekumhanya kwepuratifomu yekuisa kunogona kuiswa.

3.6.2 Kudzvinyirirwa kwepiritsi yepiritsi kunogona kugadziriswa kuti kuve nechokwadi kuti hapana kukuvadzwa kuchakonzerwa neplate ye electrode uye diaphragm.

3.7 Diaphragm yekucheka michina:

3.7.1 Iyo inopisa-inocheka gadziriso ine nickel yekudziya-chromium blade yekucheka, kuve nechokwadi kutsiva nyore.

3.7.2 Hapana pakatsemuka, kuputika, kudhirowa uye zvimwe zviitiko pamembrane mushure mekucheka.

3.7.3 Hupenyu hwekucheka blade hunopfuura 100,000 nguva (inoshandurwa kamwe chete pamwedzi).

3.8 Kucheka muchina nharembozha:

Iyo midziyo yekucheka michina yenhare mbozha inosungirira sero kubva patafura yekumisikidza ichienda kunzvimbo inopisa yekucheka, uye yozoendesa sero kune inonamira michina yeadhesive kuputira chiito mushure mekucheka kupisa kwapera.

3.9 Adhesive michina:

3.9.1 Mushure mekunge kuchekwa kunopisa kwapera, shandisa ruoko rwemarobhoti kubvisa sero, woiisa muchiteshi cheglue, uye shandisa chivharo chekumanikidza kusungirira sero mukuita uku.

Sero rinochengetwa rakasungwa.

3.9.2 Sero yebhatiri inogadziriswa parutivi U{{1}kunamira kwakafanana, tepi yakati sandara, uye diaphragm haina kuunyana huri pachena.

3.9.3 Adhesive urefu inogona kugadziriswa.

3.10 Kudyisa masero:

Ruoko rwezvinhu runoisa rubber yakavharwa sero papuratifomu yezvinhu.

3.11 Chivharo chekudzivirira;

3.11.1 Chivharo chemidziyo yakagadzirwa nealuminium profile uye acrylic plate, ine chimiro chakagadzikana uye chisimbiso chakanaka.

3.11.2 Yese magonhi ekuvhara akashongedzerwa nekuwana control switch, uye midziyo inomira kushanda kana gonhi ravhurwa.

4.Equipment accessories

4.1 Madhirowa edunhu remagetsi (akaunzwa nemidziyo).

4.2 Zvikamu zvakajairwa uye tafura huru yekumisikidza (Appendix).

4.3 Rondedzero yezvikamu zvisina njodzi.

4.4 Random chinhu chinyorwa.