Yakagadzirirwa Kurongeka: Kugadzira Yakakwana Tabbed Electrode Web. Yedu welding electrode kugadzira muchina otomatiki sisitimu yakatsaurirwa kune rimwe basa: kugadzira isina kukanganisa tabbed electrode webs yecylindrical masero. Inoshandura macoil emagetsi emagetsi akaitwa nenzira yakabatana yekudzora kufefetera, -inomhanyisa tebhu welding ine micron{3}}level kurongeka, automatic insulation patch application, uye tension{4}}inodzorwa kudzosera kumashure. Mhedzisiro yekurongeka kwayo ndiyo chaiyo-nguva yekugadziridza otomatiki system, inova nechokwadi chekurongeka kwekupedzisira kwekumisikidzwa kwetabhu kwakakwana uye kuenderana kwe weld. Mushandisi{{8}ushamwari hwekubata sikirini inobvumira kukurumidza kuseta paramita uye-nguva chaiyo yekutarisisa. Iyo inobuda inonyatso kurongeka, yakanyatsobatanidzwa neelectrode jigsaw ronda payakagadzirira-kushandisa reel, yakagadzirirwa zvine hungwaru kuti uwedzere kushanda zvakanaka uye kuderedza kukanganiswa mukushanda kwako kwemhepo inomonereka, chero kufarira ndapota sununguka kubvunza mutengo wemuchina wewelding electrode.
Equipment mabasa
Muchina uyu unonyanya kushandiswa pa automatic welding tabs e lithium-ion battery electrodes ;
1.Tebhu uye electrode zvakasungwa, shandisa glue inodzivirira kumberi nekumashure.
2.Muchina uyu unotora yakakwirira-yekupedzisira Panasonic PLC yekudzora modhi yekuona otomatiki yetabhu coil kuburutsa, kucheka, electrode welding, kumberi nekumashure gluing, uye kudzosera kumashure, kuchengetedza akawanda manpower, kudzikisa zvakanyanya mwero wekukuvadzwa kwevanhu ku electrode panguva yekugadzira, nepamusoro welding kunyatsoshanda, uye nekuona ekumusoro neakadzika gluing;
3.Electrode welding uye tepi application, inogona kudzoserwa otomatiki kuti ishandiswe mumashini akazara otomatiki emhepo;
4.Muchina uyu chishandiso chine otomatiki zvakanyanya mukugadzira maelectrode. Midziyo iyi, pamwe chete nekuenderera kwe electrode kutenderera uye kuenderera kwe electrode stripping, inoumba electrode otomatiki kugadzirwa.
5.Muchina uyu une cathode uye anode ekumusoro uye ezasi anonamira matepi, uye yakanaka tab inonamira.
6.Kukanganisa kwese kwemagetsi panguva yekushanda kwemuchina uyu kune alarm yekumhanyisa basa.
Equipmenttechnical parameters
Muenzaniso: SZO-80B-N
|
S/N |
Item |
Parameter |
Remark |
|
1 |
Single electrode kureba |
300-1500 mm |
Maererano nemaitiro evatengi |
|
2 |
Tab tape chinzvimbo chakarurama |
A: ±0.5mm |
|
|
3 |
Tab kureba chaiko |
B: ± 0.5mm |
|
|
4 |
Tab welding chinzvimbo kukanganisa |
C: ± 0.5mm |
|
|
5 |
Tab welding deflection |
D: ± 1 dhigirii |
|
|
6 |
Tab leakage kururama |
E: Zvishoma pane kana kuenzana ne ± 0.5 mm |
|
|
7 |
Tab welding tensile simba |
Huru kupfuura kana kuenzana ne10N |
Shunla |
|
8 |
Welding musoro webasa hupenyu |
Positive electrode: 300,000 nguva dzekukuya kamwe chete |
Kaviri-Sid |
|
9 |
Electrode uye tebhu yekucheka maburrs |
electrode Zvishoma pane kana kuenzana na 0.015, tab Zvishoma pane kana kuenzana na 0.025 |
|
|
10 |
Tepi kureba kwakarurama |
± 0.5mm |
|
|
1 1 |
Product qualification rate |
9 8 .5% |
|
|
1 2 |
Utilization rate |
95% |
Kunze kwekunetsa mukati memaminitsi gumi |
|
1 3 |
Kukurumidza kugadzira |
18650 bhatiri electrode , kutenderera kwekugadzira kuri kuita 28 - 35 PCS/min (tabhu imwe chete) |
kusvika pakureba uye upamhi hwe electrode |
Equipmentshandisa zvakatipoteredza
1. Dimensions: 2 040 (L) × 1 050 mm (W) × 1689 mm (H)
2. Kurema: anenge 1100 KG.
3. Simba rekushandisa : AC220V, chikamu chimwe chete; voltage fluctuation iri pasi pe ± 10%; simba: 5KVA.
4. Mhepo yakamanikidzwa: 0.4-0.7Mpa (4-7kgf / cm²), kuyerera kwemhepo imwe neimwe yakamanikidzwa ndeye 180L / min, uye chiyero chekushandisa i50%.
5. Ambient tembiricha: 20-35 dhigirii.
6. Hunyoro hunyoro: 5-55% HR.
7. Kuchena kwezvakatipoteredza: kwete pasi peKirasi 100,000, isina gasi rinoparadza, mvura kana gasi rinoputika panzvimbo.
Materialtsanangudzo uye zvinodiwa:
1, Zvinodiwa zvezvinhu:
|
Material |
Kudyisa nzira |
Hurefu hwezvinhu (mm) |
Kufara kwezvinhu(mm) |
Ukobvu hwezvinhu(μm) |
Maximum ekunze dhayamita (mm) |
Inner dhayamita (mm) |
||
|
Size range |
Size range |
kushivirira |
Size range |
kushivirira |
||||
|
Tab |
Coil |
3 0- 70 |
3-6 |
0.1 |
100-150 |
2 |
ф 4 00 |
Ф 76.2 |
|
Electrode |
Coil |
300-1500 |
30- 65 |
0. 1 |
100-280 |
5 |
Ф 4 00 |
ф76.2 |
|
Tepi inodzivirira |
Coil |
4 0- 70 |
5- 25 |
0.2 |
50-80 |
5 |
Ф 180 |
ф76.2 |
2, Zvinhu zvinodiwa:
1.Battery electrode : intermittent coating bhatiri electrode, electrode aruminiyamu foil ukobvu 5 ~ 20um, electrode coating roller press inopfuurira kutsemura muhupamhi hwakatarwa, kukanganisa kwehupamhi ± 0.2mm, electrode meandering kukanganisa isingasviki ± 1.0mm / 1000mm, uye reeled 0 core, 0 inch reeled ne 3mm reeled ne 3mm kudzungaira chaiko ± 1.0mm; coating intermittent consistency error <± 0.5mm (kupeta, kutsemura), tebhu welding isina hupamhi inokwana 2mm yakafara pane tab;
2.Tape yekunamatira inonamirwa pamwe nehupamhi hwe electrode, kukanganisa kwehupamhi hwetepi yekunamatira ndeye ± 0.2mm (tepi zvinhu), uye hazvisi nyore kuputsika pakuvhura tepi yekunamatira;
3.Tab hupamhi kukanganisa: ± 0.1mm, tab meander kukanganisa: 0.2mm/500mm (tab zvinhu).
Notes:
(1) Iyo yakanaka electrode inosungirirwa mumutsara wakareba;
(2) Iyo nzira yekuona ndeye tensile bvunzo;
( 3 ) Ichi chishandiso chinongopa chete zvikamu zvakatemwa zvemuenzaniso wekugamuchira.
