Iyi cylindrical Li-ion bhatiri pilot line inovhara nhanho huru dzekugadzirwa kwesero kubva pagadziriro ye electrode kuburikidza nekumonereka, kubatanidza, kugadzira uye kuyedzwa kwekupedzisira. Yakagadzirirwa R&D, diki-kugadzira mabhechi uye pre-zvirongwa zvekugadzira apo vagadziri vanofanira kusimbisa cylindrical cell process vasati vaenda kune yakakwirira-kugadzira mavhoriyamu.
Kutenderedza otomatiki kunopa kumira kwechokwadi kweanenge ± 0.2 mm. Cell assembly inoshandisa laser welding, nepo MES inorekodha data yekugadzira mumutsara wese kutsigira kuteedzera uye kuona chiteshi chekugadzira chine chekuita nesero kana batch.
Mutsetse wendege wakagadzirirwa kuburitsa gore negore kweanosvika 0.1–0.5 GWh, zvichienderana nefomati yesero, gadziriro yegadziriro uye hurongwa hwekushanda. Hunhu uhwu hwakaitirwa R&D uye diki-kugadzira mabhechi kwete gigafactory-kugadzira zvikero.
Inotsigirwa cylindrical cell formats inosanganisira 18650, 21700, 32700, 33140 uye 32800. Pasi pemaitiro akakodzera uye mamiriro ezvinhu, goho rekugadzira rinogona kudarika 95%. Kukura kwesero kunotsigira kusimba kwesimba kusvika pa280 Wh/kg, zvichienderana nekemikari yesero uye dhizaini.
Mutsetse wakagadziridzwa semutyairi wekugadzira sisitimu kwete yakakura-yekugadzira gigafactory. Chinangwa chayo ndechekupa kudzokororwa kwekugadzira kuyerera kwecylindrical cell development, process validation uye pre-mabhechi ekugadzira.
Kuyerera kwekugadzira kunogona kumhanya kuenderera kubva pakugadzirira kwe electrode kusvika kukupedzisira masero kuyedzwa. Chaiyo goho uye kugadzikana kwekugadzira kunoenderana nemagetsi emagetsi zvinhu, slurry zvivakwa, maitiro maparamita uye magadzirirwo mamiriro, saka iyo mitsara yekumisikidza inofanirwa kuenzaniswa nemidziyo yemutengi uye kugadzirwa kwesero.
Shanduko pakati peanotsigirwa cylindrical masero mafomati anogona kupedzwa mukati memaawa mashoma, zvichienderana nekushandisa, masero esero uye maitiro ekugadzirisa. Kuwedzera kuseta kunogona kudikanwa kudzikamisa maitiro mushure mekuchinja kwefomati.
Pilot line inokodzera kutanga mabhatiri, zvikwata zveR&D nevagadziri vanogadzira kana kutsigira cylindrical Li-ion cells. Inopa nzira kubva kumasamples emurabhoritari kuenda kuzvinodzokororwa diki-batch uye pre-kugadzira kugadzira pasina kudiwa mari yekukurumidza mukuzara{4}}chikero chekugadzira.
Cylindrical Cell Pilot Line at a Glance
| Item | Tsanangudzo |
|---|---|
| Rudzi rwesero | Cylindrical Li{0}}ion cells |
| Mafomati anotsigirwa | 18650, 21700, 32700, 33140, 32800 |
| Danho rekugadzira | R&D, -batch diki uye{1}}kare kugadzirwa |
| Kubuda kwegore | Yakasvika. 0.1–0.5 GWh |
| Mhepo yakarurama | Approx. ±0.2 mm |
| Winding | Automatic |
| Welding | Laser welding |
| Traceability | MES kugadzirwa kwekutevera |
| Production goho | >95% pasi pemamiriro akakodzera maitiro |
| Simba density | Kusvika pa. 280 Wh/kg* |
| Sero shanduko | Kazhinji maawa mashoma |
| Kuyerera kwekugadzira | Electrode kugadzirira kusvika pakuyedzwa kwekupedzisira |
Cylindrical Cell Production Flow
1. Electrode Preparation
Cathode uye anode zvinhu zvakasanganiswa, zvakaputirwa, zvakaomeswa uye calendered ma electrode asati aongororwa uye akagadzirirwa kuungana kwesero.
2. Electrode Slitting
Coated electrode rolls inochekwa kusvika pahupamhi hunodiwa uye inogadzirirwa yakasarudzwa cylindrical cell fomati.
3. Electrode Winding
Iyo cathode, anode uye separator inoramba ichikuvadzwa mune inodiwa cylindrical cell chimiro. Kutenderedza otomatiki kunopa kumira kwechokwadi kweanenge ± 0.2 mm.
4. Cell Assembly uye Welding
Iyo ronda electrode musangano inopinzwa musero imba, inoteverwa netabhu yekubatanidza uye laser welding.
5. Electrolyte Kuzadza uye Kuisa Chisimbiso
Electrolyte inounzwa pasi pemamiriro ekudzora sero risati ravharwa kuti riumbwe.
6. Kuumbwa uye Kuchembera
Iwo akaunganidzwa maseru anodzorwa kubhadharisa uye kuburitsa madhizaini kuti aite activate sero chemistry uye kumisa kwekutanga kuita.
7. Testing uye Grading
Masero anoedzwa kushanda kwemagetsi uye anorongwa maererano nezvinodiwa zvekugadzirwa. MES data inogona kushandiswa kuita traceability.
Equipment Yakagadzirirwa Cylindrical Cell Production
Yakajairika cylindrical Li{0}}pilot line inogona kusanganisira:
● Slurry Mixing System- Kugadzirira uye kudzora kudya kwecathode uye anode slurries.
● Electrode Coating uye Drying System- Kuramba kuchiputirwa nekuwomeswa kwezvinhu zve electrode.
● Calender uye Slitting Equipment- Electrode density control, kuongorora ukobvu uye kugadzirisa hupamhi.
● Automatic Winding Machine- Mhepo yecathode, anode uye separator yecylindrical cell assembly.
● Midziyo Yemasero- Kugadzirira kwedzimba uye kuiswa kwemagetsi.
● Laser Welding System- Welding yemasero tabs nemukati mekubatanidza.
● Electrolyte Kuzadza System- Jekiseni re electrolyte rakadzorwa.
● Kugadzira uye Kuchembera Midziyo- Kuchaja kwekutanga, kuburitsa uye kugadzirisa masero.
● OCV / IR Testing Equipment- Kuongororwa kwemagetsi mushure mekugadzirwa.
● Magiredhi uye Kuronga System- Kuiswa kwemasero zvichienderana nebvunzo zvabuda.
● MES uye Traceability System- Kurekodhwa kwedata rekugadzira uye kurongeka.
● Zvokushandisa Pakubata- Kuendeswa kwemagetsi nemaseru pakati pezviteshi zvemagadzirirwo.
Iko kunoshandiswa Cylindrical Battery Pilot Line
Battery Startups
Kumakambani ari kugadzira madhizaini matsva ecylindrical Li{0}ion cell asati azvipira kugadzira-chikero.
Bhatiri R&D Centers
Kugadziridza maelectrode, kugonesa masero, kukwenenzvera uye kudzokororwa kudiki-kugadzirwa kwebatch.
New Cell Development
Yekusimbisa 18650, 21700, 32700, 33140 uye 32800 masero magadzirirwo pasi pemamiriro ekugadzira anodzorwa.
Pre-Kusimbiswa Kwekugadzirwa
Pakumisikidza maparameter ekugadzira, maprofiles uye zvidzoreso zvemhando isati yaendesa maitiro kune epamusoro-kugadzira mavhoriyamu.
Kuchengetedzwa Kwemagetsi uye Kuvandudza Masero Emagetsi
Kune maseru ecylindrical akagadzirirwa kuchengetedza simba, zvishandiso zveindasitiri uye mamwe maapplication uko cylindrical mafomati anofarirwa.
Cylindrical Li{0}}Ion Cell Pilot Production
Sei Tisarudze
● Chiitiko cheIndasitiri
Anopfuura makore gumi echiitiko mukugadzirisa mabhatiri ekugadzira, ine yakaratidza purojekiti kuendesa pamisika yakawanda.
● Engineering & Line Integration
Isu tinogadzirisa uye nekubatanidza mutsara wekutyaira wakatenderedza yakasarudzwa cylindrical cell fomati, chinangwa chekugadzira uye maitiro ezvinodiwa, kubva pakugadzirira electrode kuburikidza nekugadzira uye kuyedzwa.
● Fast Project Delivery
Yakamisikidzwa workflows uye zvikwata zvine ruzivo zvinovimbisa nguva pfupi yekutungamira uye nekukurumidza kugadzirwa kwekutanga.
● Kuvimbika Pashure pe-Rutsigiro rweKutengesa
24/7 rubatsiro rwehunyanzvi, pa-sevhisi yepasaiti uye masipurini anopihwa kuderedza nguva yekudzikira uye njodzi dzekugadzira.
● Customized Engineering Support
Maitiro uye mitsara magadzirirwo akagadzirwa zvichibva pane yako fekitori marongero, kugona kwezvinangwa uye zvigadzirwa zvinodiwa.
Related Equipment
Equipment List
| Aihwa. | Equipment Name | Main Function |
|---|---|---|
| 1 | Planetary Vacuum Mixer | Kusanganisa cathode uye anode zvinhu |
| 2 | Viscometer | Kuyera slurry viscosity |
| 3 | Electrode Coating Machine | Kupfekedza zvinhu zvinoshanda pazviunganidzi zvazvino |
| 4 | Makobvu Gauge | Kuyera ukobvu hwe electrode uye kupfekedza kufanana |
| 5 | Electrode Calendaring Machine | Kudzora electrode density uye ukobvu |
| 6 | Kubika Ovheni | Kubvisa unyoro kubva kumagetsi uye sero zvikamu |
| 7 | Otomatiki Slitting Machine | Slitting coated electrodes kusvika pahupamhi hunodiwa |
| 8 | Electrode Inspection System | Kutarisa electrode coating uye pamusoro pemhando |
| 9 | Automatic Cylindrical Cell Winding Machine | Winding electrodes uye separator kupinda muchitokisi chimiro |
| 10 | Short Circuit Testing Machine | Kutsvaga zvipfupi zvemagetsi panguva yekusangana kwesero |
| 11 | Laser Welding Machine | Welding cell tabs uye yemukati yekubatanidza |
| 12 | Glove Bhokisi | Kupa nzvimbo inodzorwa yakaderera-kunyorova |
| 13 | Electrolyte Kuzadza Machine | Kuzadza electrolyte mu cylindrical masero |
| 14 | Vacuum Standing Machine | Kutsigira electrolyte wetting uye vacuum kurapwa |
| 15 | Muchina Wekuvhara Sero | Kuisa chisimbiso maseru mushure mekuzadza electrolyte |
| 16 | Formation Machine | Kuchaja uye kuburitsa maseru zvinoenderana nechimiro chechimiro |
| 17 | Yakakwira{{0}Tembiricha Yekuchengetedza Sitimu | Kuchembera-kwepamusoro kwemaseru |
| 18 | Normal{{0}Temperature Storage System | Zvakajairika-kuchembera kwemaseru |
| 19 | OCV Testing System | Kuyera -circuit voltage |
| 20 | IR Testing System | Kuyera kupikisa kwemukati |
| 21 | Electrical Performance Testing System | Kuedza cell voltage, kugona uye kushanda kwemagetsi |
| 22 | Battery Grading Machine | Kudhirowa maseru zvinoenderana nemhinduro dzebvunzo |
| 23 | Automatic Sorting Machine | Kuronga maseru maererano nezvakafanotsanangurwa |
| 24 | MES Traceability System | Kurekodha data yekugadzira uye yekutevera masero ekugadzirisa nhoroondo |
| 25 | Material Handling System | Kuendesa zvinhu uye maseru pakati pezviteshi zvekugadzira |
| 26 | NMP Recovery System | Kudzoreredza NMP kubva kune electrode coating process |
| 27 | Plant Dehumidification System | Kudzora humidity fekitori yekugadzirwa kwebhatiri |
| 28 | Yakanatswa Mvura System | Kupa mvura yakacheneswa yemaitiro anoshanda |
| 29 | Vacuum Pombi System | Kupa vacuum yekuomesa uye kuzadza maitiro |
| 30 | Compressed Air System | Kupa mhepo yakamanikidzwa kumidziyo yekugadzira |
| 31 | Kutonhodza uye Kuomesa System | Inotsigira midziyo yekutonhodza uye kugadzirisa kurapwa kwemhepo |
Rondedzero yemidziyo inomiririra zvigadziriso zvecylindrical Li-ion battery pilot line. Mubatanidzwa wekupedzisira wemidziyo unotemerwa nesero fomati, electrode zvinhu, kugona kwekugadzira, zvinodikanwa zvemaitiro uye mamiriro efekitori.
Cylindrical Li-Ion Battery Pilot Line FAQs
Ndeapi mafomati emasero angagadzirwa nemutyairi wendege?
Mutsetse wakagadzirirwa cylindrical Li-ion cells mu18650, 21700, 32700, 33140 uye 32800 mafomati. Kugadziriswa kwekupedzisira kunoenderana neakasarudzwa maseru zviyero uye maitiro ekuita.
Chii chinonzi gore negore simba rekugadzira?
Mutsetse wendege une chiratidzo chegore negore chinobuda chingangoita 0.1–0.5 GWh. Chaicho chinobuda chinoenderana nesero fomati, mutsara kumisikidzwa, hurongwa hwekushanda uye maitiro ekugadzira.
Chii chiri kutenderera kwechokwadi?
Automatic winding inopa kumira kwechokwadi kweanenge ± 0.2 mm pasi pemamiriro akakodzera maitiro.
Mutsara unoshandisa laser welding here?
Ehe. Laser welding inoshandiswa sero sero musangano process uye tab yekubatanidza zvinoenderana neyakasarudzwa cylindrical cell dhizaini.
Iyo mutsara inotsigira kugadzirwa kwekutsvaga?
Ehe. Iyo MES sisitimu inogona kurekodha yekugadzira data uye kugadzirisa ruzivo, ichibvumira marekodhi ekugadzira kuti adzorerwe kumashure kune yakakodzera process chiteshi.
Mutsetse unogona kubata akasiyana cylindrical cell mafomati?
Ehe. Mutsara unotsigira akawanda cylindrical mafomati, kusanganisira 18650, 21700, 32700, 33140 uye 32800. Format shanduko inowanzotora maawa mashoma, zvichienderana nekushandisa uye maitiro ekugadzirisa.
Uyu ndiwo mutsetse-wekugadzira?
Kwete. Sitimu iyi yakagadzirwa senzira yekuyedza yeR&D, diki-kugadzirwa kwebatch uye kusati kwasvika{2}}kusimbiswa kwekugadzirwa. Haina kuitirwa kupa gigafactory-scale capacity.
Chii chinokanganisa goho rekugadzira?
Goho rinoenderana nemhando ye electrode, kuenderana kwezvinhu, kutenderera kwemhepo, welding, electrolyte kuzadza, maumbirwo mamiriro uye mamwe maitiro paramita. Pasi pemamiriro ekushanda akakodzera, mutsara unogona kuwana zvibereko zvinopfuura 95%.
Izvo Iyi Pilot Line Yakagadzirirwa
Mutsetse uyu wakagadzirirwa zvikwata zvekuvandudza bhatiri zvinoda kubva murabhoritari maseru masampuli kuenda kuinodzokororwa cylindrical cell kugadzirwa. Yakakodzera kugadziridzwa, diki-kugadzira batch uye pre-basa rekugadzira zvisati zvasarudzwa zvekutengesa-zvikero.
R&D
Simbisa electrode uye sero dhizaini uchishandisa inodzokororwa kugadzirwa maitiro.
Diki-Kugadzirwa kweBatch
Gadzira huwandu hushoma hwema cylindrical maseru ekuyedzwa, kuongororwa kwevatengi uye kuvandudza kwekushandisa.
Pre-Kugadzirwa
Gadzira zvigadzirwa zvekugadzira uye zvidzoreso zvemhando usati waendesa maitiro kune yakakura mutsara wekugadzira.
Kuronga Cylindrical Cell Pilot Line?
Tiudze yako sero fomati, yakananga kugona uye nhanho yekuvandudza. Isu tinogona kumisikidza mutsara wekutyaira wakatenderedza yako electrode maitiro, mhepo zvinodiwa uye kuyedza zvinodiwa.